CUSTOM HATS

Browse below to learn more about our custom hats. If you’re looking for something you don’t see, fill out our quoting form!

Choose your patch and hat

Patch hats exploded in popularity, as there is more versatility and options with patches than there is with direct embroidery or print. Patch hats are perfect for swag, branded merchandise, and uniforms.

Choose one of the following hat styles and send us your design! We’ll recommend the right patch for you.

From embroidered to leather, we can apply any of our patch fabrications to the hat or beanie of your choice. We offer the most common and popular styles of trucker hats, dad caps, and acrylic beanies that are comfortable and suit people of all ages.

The Ordering Process

Step 1

Submit your quote and a sales rep will recommend the best patch style for your artwork and desired timeframe.

Step 2

Choose your hat and colorway.

Step 3

Approve the digital proof for production.

STYLES

FEATURED STYLE:

Richardson 112 Trucker Hat

The trucker cap is one of the hottest on the market. This hat is stylish and comfortable with plenty of space for patches. The 112 style features six panels, all mesh back, adjustable strap, and structured fit. Patches must be no taller than 2.25″ and no wider than 4″ on the front of this cap.

25 hats50 hats100 hats500 hats
Embroidered Patch$19.78$17.86$17.47$12.35
Woven Patch$18.20$16.28$15.89$13.29
Real Leather Patch$21.94$21.02$19.45$15.58
Faux Leather Patch$21.65$19.73$18.16$14.62
PVC Patch$24.59$22.67$20.90$15.46
Sublimated Patch$18.61$16.69$16.30$13.49
Sublimated + Embroidery Patch$20.80$18.88$18.50$14.40

Golf Dad Hat

The Golf Dad Hat has a washed finish, six-panel design, unstructured and comfortable fit, and adjustable strap at the back. This is the perfect hat for all ages and styles. Patches must be no taller than 2.25″ and no wider than 4″ on the front of this cap.

25 hats50 hats100 hats500 hats
Embroidered Patch$19.20$17.28$16.89$11.77
Woven Patch$17.61$15.69$15.30$12.70
Real Leather Patch$22.40$20.48$18.91$15.04
Faux Leather Patch$21.11$19.19$17.62$14.08
PVC Patch$24.01$22.09$20.32$14.87
Sublimated Patch$18.03$16.11$15.72$12.91
Sublimated + Embroidery Patch$20.23$18.31$17.94$13.84

Sustainable Ribbed Cuff Beanie

This sustainable rib cuffed beanie measures 11″ tall and 7.5″ wide. This beanie is soft and narrow-fitted, made of 50/50 recycled polyester/acrylic. Customize with either a front patch or foldover label wrapped around the cuff.

 

Application: Beanies are sewn on only.

25 hats50 hats100 hats500 hats
Woven Patch$18.52$16.60$16.21$13.43
Faux Leather Patch$21.66$19.74$18.17$14.87

application methods

Heat Press

Heat pressing patches is the most common and cost-effective application method. Glue on the back of the patch melts under heat and pressure. Our application is done domestically within the United States.

or

Sewing

Sewing patches is the most permanent and worry-free application. When patches are sewn, our specialists will digitize the patch outline and customize stitch colors to blend in your patch. Our application is done domestically within the United States.